Single Phase / Two Phase All Features Version Thyristor Power Controller

Single Phase / Two Phase All Features Version Thyristor Power Controller
Single phase all features controller with enclosure open showing internal wiring and current transformer

Product Overview

The Single Phase / Two Phase AC Power Controller – All Features is a full-featured thyristorised module designed for precise, reliable control of resistive and inductive loads in demanding industrial applications. In addition to the core stepless power regulation of the Economy model, it provides an integrated current limit facility for controlled load operation and instantaneous overcurrent trip protection for fast fault response. With configurable voltage and current bias settings and dedicated trip indication, it delivers greater control, protection and flexibility for furnaces, ovens, kilns and process heating systems.

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Technical Specifications

AC Input Voltage / Frequency (Range)

  • 110V ±10%
  • 230V ±10%
  • 380V ±10%
  • 415V ±10%
  • 50Hz / 60Hz ±5%

Supply System

  • 1 Phase
  • 2 Phase

Control Method

  • P / PI / PD / PID
Single Phase AC Power Controller

Current Rating

  • 15A – 300A
  • Higher ratings available on request

Isolation

  • 2.5KV RMS between Power Circuit and Control Circuit

Control Signal

  • 4–20mA DC
  • 0–10V DC
  • 10k Potentiometer

Features

Designed with advanced thyristor technology to deliver precise control, industrial reliability, comprehensive protection, and seamless integration for demanding heating applications.

External Interlock Facility

Links plant safety chains before power is applied.

PLL for Firing Pulse Synchronization

Phase lock loop keeps firing stable on noisy supplies.

Immune to Line Distortions & Fluctuations

Consistent output despite disturbed supply conditions.

Stepless Power Control

Smooth 0–100% regulation with no stepping.

RC Snubber (MOV) Protection

Suppresses transients across the thyristor stack.

SCRs Rated for 1400V PIV or Above

Generously rated devices for long service life.

Maximum Voltage Limit Facility

Sets a hard ceiling on delivered output voltage.

Heat Sink Over Temperature Protection

Thermal supervision of the engineered heat sink - for force cooled units.

Can Take 10% Overload for 2 Hours

Sustained overload capacity for demanding cycles.

Output Voltage Linear to Input Signal

Predictable, linear response across the full range.

Instantaneous Over Current Trip Protection

Fast-acting overcurrent shutdown to protect the thyristor stack and load.

Fault / Overcurrent LED Indications

Clear LED annunciators for fault and overcurrent status.

Trip Relay Potential-Free Contact

Potential-free relay contact for integrating plant interlocks and alarms.

External Trip Reset Facility

Remote reset input for clearing trips without opening the enclosure.

Separate Bias Settings for Voltage & Current Signals

Independent bias trims for accurate voltage and current scaling.

Current Limit Facility

User-set current ceiling to safeguard heaters and cabling.

Applications

Heat Treatment Furnaces

Heat Treatment Furnaces

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FAQs

It is used across heat treatment, ceramics, glass, plastics, food processing, textiles and general process heating plants wherever accurate temperature or power regulation is required.

Standard modules are offered from 15 A to 300 A. Higher ratings and custom panel builds can be engineered on request.

Yes. The controller accepts 4–20 mA, 0–10 V or 10k potentiometer commands from any standard P, PI, PD or PID temperature controller.

It integrates directly with PLC and DCS systems through analog command inputs, external trip/reset and interlock terminals.

Share your load rating, supply voltage and control signal type with our team and we will respond with a technical proposal and pricing.