Single Phase AC Power Controllers

Single Phase AC Power Controllers

Single phase AC power controller installed in an industrial control panel

Product Overview

The Single Phase AC Power Controller is a thyristorised module that regulates power to resistive and inductive loads with stepless accuracy. Built for furnaces, ovens, kilns and process heating lines, it holds set points steadily under continuous industrial duty. Precise firing control cuts wasted energy and thermal overshoot, while robust protection keeps heaters, wiring and production uptime safe.

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Technical Specifications

Voltage Rating

  • 110V
  • 230V
  • 380V
  • 415V ±10%
  • 50Hz ±5%

Supply System

  • 1 Phase
  • 2 Phase
  • 3 Phase
Single Phase AC Power Controller

Current Rating

  • 15A – 350A
  • Higher ratings available on request

Control Signal

  • 4–20mA DC
  • 0–10V DC
  • 10k Potentiometer

Control Method & Isolation

  • P / PI / PD / PID
  • 2.5KV RMS between Power Circuit and Control Circuit

Features

Designed with advanced thyristor technology to deliver precise control, industrial reliability, comprehensive protection, and seamless integration for demanding heating applications.

Sensitive to Input R-Y-B Phase Sequence

Blocks operation whenever the incoming phase order is incorrect.

Input Single Phasing Trip Protection

Detects loss of a supply phase and trips the unit safely.

Instantaneous Over Current Trip Protection

Immediate trip response on abnormal load current.

Fault / Single Phase / Over Current LED Indications

Front-panel diagnostics for fast fault identification.

Trip Relay Potential-Free Contact

Clean contact for annunciation and plant interlocking.

External Trip Reset Facility

Remote reset from the control desk after a trip event.

External Interlock Facility

Links plant safety chains before power is applied.

PLL for Firing Pulse Synchronization

Phase lock loop keeps firing stable on noisy supplies.

Immune to Line Distortions & Fluctuations

Consistent output despite disturbed supply conditions.

Stepless Power Control

Smooth 0–100% regulation with no stepping.

RC Snubber (MOV) Protection

Suppresses transients across the thyristor stack.

SCRs Rated for 1400V PIV or Above

Generously rated devices for long service life.

Separate Bias Settings for Voltage & Current Signals

Independent trimming for each input signal type.

Current Limit Facility

Caps inrush current to protect heaters and cabling.

Separate Voltage & Current Stability Adjustments

Fine tune regulation for each control mode.

Maximum Voltage Limit Facility

Sets a hard ceiling on delivered output voltage.

Heat Sink Over Temperature Protection

Thermal supervision of the engineered heat sink.

Can Take 10% Overload for 2 Hours

Sustained overload capacity for demanding cycles.

Output Voltage Linear to Input Signal

Predictable, linear response across the full range.

Accepts 0–10V DC or 4–20mA DC Input Signals

Direct compatibility with PID, PLC and DCS systems.

Applications

Heat Treatment Furnaces

Industrial Ovens

Kilns

Electric Dryers

Environmental Chambers

Extruders

Moulding Machines

FAQs

It is used across heat treatment, ceramics, glass, plastics, food processing, textiles and general process heating plants wherever accurate temperature or power regulation is required.

Standard single phase modules are offered from 15 A to 350 A. Higher ratings and custom panel builds can be engineered on request.

Yes. The controller accepts 4–20 mA, 0–10 V or 10k potentiometer commands from any standard P, PI, PD or PID temperature controller.

It integrates directly with PLC and DCS systems through analog command inputs, external trip/reset and interlock terminals.

Current limit, instantaneous overcurrent, single phasing, phase sequence, heat sink over temperature, external trip and interlock protection are built in.

Share your load rating, supply voltage and control signal type with our team and we will respond with a technical proposal and pricing.

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